Handmade Saltillo Tile
6 Rustic Features
Allow me the space to squelch some confusion about what characteristics you can expect with handmade Mexican Saltillo tile. In our web-based world, plenty of misleading ideas about what’s normal and what’s not. At Rustico Tile and Stone, we know handmade Mexican Saltillo tile well. Very well.
At Rustico, we tell you exactly what Saltillo tile is. We offer no embellishment to the nature of these beautiful floors – you either like Saltillo flooring or you don’t. If you’re expecting “perfect” Saltillo tiles, then Saltillo tile might not be right for you.
But! Before you go, just hear me out about why you don’t want “perfect” tiles and what makes authentic Saltillo tiles.
Perfect handmade Mexican Saltillo tiles don’t exist. If they did, we’d sell them. We are the largest manufacturer of real Saltillo floor tiles in Mexico. If any seller tells you their Mexican tile is without blemish or rustic traits, then they’re not selling the real stuff. Period.
Let’s explore six rustic characteristics that you will (100%) find in handmade Mexican Saltillo floor tile.
Saltillo tile has color stripes.
You can see in the image that there may be stark contrasts of colors on any given tile. This is not a defect. It’s not painted, sealer, or a mistake in manufacturing. The finished color of handmade Mexican Saltillo tiles results from its clay body’s reaction to the heat-firing temperature in the kiln.
In fact, tiles are stacked on top of one another, many layers deep into a vast pit in the ground (a kiln). When the kiln is lit on fire, the clay turns yellow or golden and directly interacts with the fire. In areas where the heat is less intense, it produces darker shades of terra cotta colors.
Since the tiles are stacked on top of one another, it’s expected that even one tile will have varying heat levels. The result is stripes and color variations.
While this is a normal part of handmade Mexican Saltillo tile, many of our customers order extra tiles with the intent to cull some of these tiles out of their mix. What you choose to install is up to your taste. We love the color striping. It adds character and unique qualities to the overall floor.
The standard overage for square and rectangular-shaped tiles is 15%. For any decorative shapes, add 20% overage. Our largest format 24×24 inch tiles need 30% overage. That’s your allowance for waste, cuts, tile selection (pending your preferences for rustic imperfections), and borders. If you want to be most selective in what you choose to install as an effort to eliminate some of these rustic characteristics (and those listed below), you may need to increase your overage from those amounts.
Handmade Saltillo tile has Chips.
The rustic tile has chips. These chips can occur on the surface, along the edges, and even on the back of the tile. This is not a defect. Most of the more minor chips blend perfectly to the floor or get covered when the tile is grouted. This primary characteristic makes handmade Mexican Saltillo tile highly sought after by homeowners, designers, and world-class architects. Mexican tiles with larger chips can be installed, or they can be used for an installation cut.
Saltillo Rustic Tile Has Bumps
Rustic flooring isn’t perfectly even and flat. Many tiles will have bumps on the surface where the clay was hand-smoothed. These tiles are also concave and uneven on the backside. Sizes 18″ and larger are most irregular in shape and most uneven. There are installation techniques for this. Reach out to us if you need installation tips. Because these are handmade tiles, many variations of texture exist. This is not a defect. It’s a rustic characteristic that adds to the winsomeness of Saltillo flooring.
Saltillo tile has color variations & Irregular Markings.
Because of the firing process mentioned above, any assortment of these tiles will have color variations, random markings, and smudges & speckles from tile to tile. This is not a defect. Choose to install what you like and use any others for cuts. We strongly recommend that you or your installer mix tiles from different parts of the crate – or mix tiles from multiple crates if you have an ample tile supply. By mixing, you avoid color runs where you may have more of one color than another.
Mexican Saltillo Tile has lime pops & Scuffs.
Not all tiles have lime pops, but some do. Those bumps mentioned above can settle into an exposed lime pop in time. It’s not a defect – these pops are natural mineral deposits in the clay. If you have a lime pop, just seal or grout over it and move on. The exposed pop will blend in as a standard chip on your floor over time. If you have a lime pop that gets under your skin, just pop out that tile and replace it.
Tiles will also get scuffs during shipping, unpacking, handling, and grouting. This is normal. Thankfully, the scuffs are easily removed with the application of your topcoat sealer as the final step of your rustic floor installation.
Saltillo Tile has size & thickness variations
Every handmade Mexican Saltillo tile is unique. No two tiles are the same. There are size and thickness variations from tile to tile. This is not a defect.
If you’ve ordered Mexican tiles at different times, they likely come from different production lots. This means you will experience more of these size and thickness variations. Because weather elements directly impact the finished product, we do not guarantee matching tiles from different manufacturing lots. Measure twice and order all the tiles you need for a project at once.
Additionally, stated tiles sizes are based on mold size. Finished tile sizes are smaller after the water evaporation process has occurred during the kiln firing process. For example, a 12″ tile mold produces an approximate 11 1/2″ finished size. Larger sizes like 16″ molds produce approximately 15″ finished tiles. Smaller tile sizes have smaller variations. And because weather impacts drying time and humidity levels, there will be variations in these measurements. These are approximations. Every tile is unique.
Also, this results in the varied spacing of grout joints within a Saltillo tile floor. Saltillo tile is traditionally installed with broad grout lines to accommodate tile size fluctuations. Again, ordering all of the tiles for your flooring project from one production lot is recommended to minimize variations.
It’s precisely these features that make Saltillo tile what it is. The durability of Saltillo clay produces not only a long-lasting floor but also a stunning one that will last a lifetime.
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